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林业科学 ›› 2019, Vol. 55 ›› Issue (2): 143-151.doi: 10.11707/j.1001-7488.20190215

• 论文与研究报告 • 上一篇    下一篇

塑膜增强柔性装饰薄木热压复合卷曲变形特性分析

彭晓瑞, 张占宽   

  1. 中国林业科学研究院木材工业研究所 国家林业和草原局局木材科学与技术重点实验室 北京 100091
  • 收稿日期:2018-09-03 修回日期:2018-12-03 出版日期:2019-02-25 发布日期:2019-03-20
  • 基金资助:
    国家自然科学青年基金"塑膜增强薄木曲面成型的界面微观结构及卷曲变形的控制机制"(31800490);"十三五"国家重点研发计划课题"木制品节材加工技术与装备研究"(2016YFD0600702)。

Curl Deformation Characteristics of Plastic Membrane with Decorative Veneer through Hot Pressing

Peng Xiaorui, Zhang Zhankuan   

  1. Key Laboratory of Wood Science and Technology of National Forestry and Grassland Administration Research Institute of Wood Industry, CAF Beijing 100091
  • Received:2018-09-03 Revised:2018-12-03 Online:2019-02-25 Published:2019-03-20

摘要: [目的]采用不同种类装饰薄木与塑膜热压复合,以卷曲曲率半径为表征,探寻塑膜与装饰薄木热压复合卷曲变形的影响因素,为控制塑膜增强柔性装饰薄木卷曲变形提供理论依据和实践支持。[方法]以红栎为试验对象,分析含水率、热压温度、塑膜和装饰薄木厚度等工艺条件对卷曲变形的影响,并以不同材质种类的柚木、水曲柳、红栎和花梨装饰薄木为试验材料,研究不同种类装饰薄木与塑膜热压复合的卷曲变形情况。[结果]热压温度对塑膜增强柔性装饰薄木卷曲变形具有显著影响,随热压温度增高,卷曲曲率半径逐渐减小,卷曲变形程度不断增大;装饰薄木与塑膜厚度比越大,塑膜增强柔性装饰薄木的卷曲变形相对越小,考虑成本和后续饰面加工,装饰薄木以0.3 mm厚为宜;含水率对塑膜增强柔性装饰薄木卷曲变形影响较小,实际生产中以8%~12%为宜;密度大、木材组织比率相对较大、结构致密的装饰薄木,热压复合卷曲变形相对较小。[结论]热压温度对塑膜增强柔性装饰薄木卷曲变形影响极显著,实际生产中,应尽可能降低热压温度,以增大曲率半径、减小卷曲变形。装饰薄木与塑膜厚度比对卷曲变形具有显著影响,一般而言,装饰薄木厚度越厚、塑膜厚度越薄,其热压复合卷曲变形程度越小,需结合生产实际进行厚度选择。本研究可为控制双层薄型材料热压复合特别是塑膜增强柔性装饰薄木卷曲变形提供思路。

关键词: 塑膜, 装饰薄木, 塑膜增强柔性装饰薄木, 卷曲变形, 影响因素

Abstract: [Objective] In order to control the curl deformation and solve the key industrial production technical problems of the new type waterproof plastic membrane enhanced flexible decorative veneer,this study adopts different kinds of decorative veneers to glue with plastic film by hot pressing under different conditions,and with the curl radius of curvature for the characterization of indicators,so as to explore the influence factors of crimped and control mechanism of the plastic film enhanced decorative veneer,and to provide theoretical basis and practical support for the manufacturing and using of the flexible decorative veneer.[Method] Using red oak as experimental material,the paper studied the influences of the hot-pressing temperature,thickness ratio of plastic film and moisture content of decorative veneer on the curl deformation of the plastic film enhanced decorative veneer.And using red oak,rosewood,teak and northeast China ash as materials,the curl deformation of different kinds of decorative veneer species was also studied in this research.[Result] The results show that the effect of hot-pressing temperature is remarkable.The more the hot-pressing temperature increased,the greater the curvature radius of deformation is.With the increase of the thickness of the decorative veneer and the decrease of the thickness of plastic film,the curly curvature radius increase.Therefore,considering the veneer facing production,it is advisable to choose the plastic film thickness of 0.3 mm.The moisture content has miner influence on curl,while the decorative veneer sliced with the big density and compact microstructure wood,can be relatively small with the curling deformation.[Conclusion] The thermal pressure temperature has a significant influence on the curl deformation of the plastic film enhanced flexible decorative veneer.In actual production,it should be considered to reduce the thermal pressure temperature as much as possible to increase the radius of curvature and reduce the crimping deformation.The thickness of the decorative veneer and plastic film has a great influence on the crimped deformation,and the thickness selection should be combined with the specific situation of production,in general,the thicker the thickness of the decorative veneer is and the thinner the thickness of the plastic film is,the smaller the curl will be.This paper provides an important idea for controlling the curling deformation of the double layer thin composite material.

Key words: plastic film, decorative veneer, plastic film enhanced flexible decorative veneer, crimp property, influence factors

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