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林业科学 ›› 2019, Vol. 55 ›› Issue (9): 142-148.doi: 10.11707/j.1001-7488.20190915

• 论文与研究报告 • 上一篇    下一篇

疏解竹单板高温干热处理对竹基纤维复合材料性能的影响

孟凡丹, 王超, 向琴, 余养伦, 于文吉   

  1. 中国林业科学研究院木材工业研究所 北京 100091
  • 收稿日期:2017-04-21 修回日期:2018-03-05 发布日期:2019-10-28
  • 基金资助:
    国家自然科学基金项目"重组竹胶合成型机理研究"(31470591)。

Effect of Hot Dry Air Treated Defibering Bamboo Veneer on the Properties of Bamboo-Based Fiber Composites

Meng Fandan, Wang Chao, Xiang Qin, Yu Yanglun, Yu Wenji   

  1. Research Institute of Wood Industry, CAF Beijing 100091
  • Received:2017-04-21 Revised:2018-03-05 Published:2019-10-28

摘要: [目的]以高温干热处理疏解竹单板为基本单元,制备竹基纤维复合材料,分析不同热处理温度对疏解竹单板物理化学性能以及竹基纤维复合材料物理力学性能的影响,为高温干热处理竹基纤维复合材料生产工艺优化和新产品开发提供依据。[方法]以毛竹疏解单板为原料,以180和200℃干热空气为介质,在氧气含量2%~2.5%条件下对其进行热处理;以不同温度处理的疏解竹单板为基本单元制备竹基纤维复合材料,对热处理后疏解竹单板以及竹基纤维复合材料的性能进行分析。[结果]200℃处理4 h疏解竹单板的质量损失比180℃大;随着热处理温度升高,疏解竹单板的综纤维素和α-纤维素含量分别降低11.36%、20.15%和21.95%、35.94%,木质素相对含量分别增加16.36%、43.56%,pH和缓冲容量降低;傅里叶变换红外光谱和X-射线光电子能谱分析显示,热处理后疏解竹单板表面羟基数量减少,导致其对水分的再吸收能力降低;热处理后疏解竹单板和竹基纤维复合材料的表面颜色加深;经180和200℃处理后,竹基纤维复合材料的吸水宽度膨胀率、吸水厚度膨胀率和吸水率分别降低11.20%、15.88%、7.03%和21.60%、32.27%、26.60%,静曲强度和剪切强度分别降低39.07%、33.51%和56.14%、42.15%,弹性模量变化不显著。[结论]随着热处理温度升高,疏解竹单板的抽提物挥发和化学组分降解,其质量损失率增加,pH和缓冲容量降低;半纤维素优先降解,导致其对水分的再吸收能力降低,而降解生成的可溶性小分子物质增加,导致其抽提物和木质素相对含量增加;热处理疏解竹单板和竹基纤维复合材料的表面颜色加深;竹基纤维复合材料的吸水宽度膨胀率、吸水厚度膨胀率和吸水率降低,耐水性能增加,静曲强度和剪切强度大幅降低。

关键词: 热处理, 疏解竹单板, 竹基纤维复合材料, 耐水性能, 力学性能

Abstract: [Objective] The defibering bamboo veneer were treated by hot dry air under different temperature, and then were used to manufacture the bamboo-based fiber composites. The physical and chemical properties of defibering bamboo veneer were evaluated, the physical and mechanical performance of bamboo-based fiber composites were also studied, with the aim to provide the theory basis for optimization manufacturing process and new product development.[Method] Previous research about heat treatment mainly focus on bamboo split and bamboo stick, there are few reports on the properties of defibering bamboo veneer under high temperature heat treatment. In this study, the defibering bamboo veneer were heat-treated at 180 and 200℃ for 4 h, and the heat-treated defibering bamboo veneer were used to manufacture the bamboo-based fiber composites, the performance of the heat-treated defibering bamboo veneer and bamboo-based fiber composites were evaluated.[Result] Compare with 180℃ treatment, the mass loss of 200℃ treated specimens increased by 143%. Compared with the untreated defibering bamboo veneer, the holocellulose and α-cellulose of heat-treated samples were reduced by 11.36%, 20.15% and 21.95%, 35.94% respectively, the corresponding lignin relative content increased by 16.36% and 43.56%. The degradation product of hemicellulose reduced the pH value and buffering capacity. FTIR and XPS analysis showed that after heat treatment, the surface hydroxyl number were reduced which decreased the water absorbing capacity of heat-treated defibering bamboo veneer. After heat treatment, the color of defibering bamboo veneer and bamboo-based fiber composites was darkened obviously, the width swelling, water absorption and thickness swelling were reduced by 11.20%, 15.88%, 7.03% for 180℃ and 21.60%, 32.27%, 26.60% for 200℃ respectively, and the water resistance were improved distinctively. The modulus of rupture and horizontal shear strength were reduced by 39.07%, 33.51% for 180℃ and 56.14%, 42.15% for 200℃ respectively, the modulus of elasticity was affected slightly.[Conclusion] With the increase of heat treatment temperature, the extract volatile and degradation of chemical composition, which the causes increase of mass loss and relative content of lignin, the decrease of pH and buffer capacity and the content of holocellulose and α-cellulose, reduced the water absorbing capacity of heat-treated defibering bamboo veneer. The surface color of defibering bamboo veneer and bamboo-based fiber composites was darkened obviously, the water resistance were improved distinctively, the modulus of rupture and horizontal shear strength were reduced dramatically, and the modulus of elasticity was affected slightly.

Key words: heat-treated, defibering bamboo veneer, bamboo-based fiber composites, water resistance, mechanical property

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