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林业科学 ›› 2019, Vol. 55 ›› Issue (8): 128-135.doi: 10.11707/j.1001-7488.20190814

• 论文与研究报告 • 上一篇    下一篇

基于表面主要缺陷的锯材外观质量量化评价方法

杨建华1,2, 闫磊1, 于航2, 肖江1, 吴健1   

  1. 1. 北京林业大学 北京 100083;
    2. 国家林业和草原局北京林业机械研究所 北京 100029
  • 收稿日期:2019-04-10 修回日期:2019-04-30 发布日期:2019-09-05
  • 基金资助:
    中央级公益性科研院所基本科研业务费专项资金(CAFYBB2017MB033)。

Quantitative Evaluation Method for the Appearance Quality of Sawn Timber Based on Main Surface Defects

Yang Jianhua1,2, Yan Lei1, Yu Hang2, Xian Jiang1, Wu Jian1   

  1. 1. Beijing Forestry University Beijing 100083;
    2. Beijing Forestry Machinery Research Institute of the National Forestry and Grassland Administration Beijing 100029
  • Received:2019-04-10 Revised:2019-04-30 Published:2019-09-05

摘要: [目的]提出一种锯材外观质量量化评价方法,探索锯材外观质量数字化检测与评价分级的可行性,为实现锯材外观质量的实时在线检测提供基础理论和技术支撑。[方法]建立由密闭暗室、光源、工业相机等组成的锯材表面缺陷在线检测系统,在稳定光环境下采集样本锯材彩色图像。基于图像处理技术开发软件试验系统,实现对锯材缺陷的检测和识别。分别建立节疤、孔洞和裂缝缺陷外观质量评价模型,并据此提出外观质量综合量化评价方法;通过与国家标准对照,验证本研究提出方法的科学性和可行性。[结果]量化评价方法与锯材材质指标等级进行对照,二者线性相关系数为0.85;锯材材质指标等级除了2级和3级对应的综合量化评价值分布比较分散、等级之间数据有部分交叉外,其他等级之间对应的综合量化评价值分布几乎没有交叉。量化评价方法与集成材层板外观质量要求进行对照,二者线性相关系数为0.88;锯材材质指标等级4级对应的综合量化评价值分布比较集中,与其他等级之间没有数据交叉;锯材材质指标等级1级、2级和3级相邻等级对应的综合量化评价值分布比较分散,等级之间数据有部分交叉,不相邻等级间数据分布没有交叉。[结论]综合量化评价值与依据有关国家标准确定的锯材材质指标等级、集成材层板外观质量要求的线性相关性相对较好,可为实现锯材外观质量数字化检测与评价奠定基础;通过调整模型有关影响系数,可满足不同树种和不同应用需求,以达到较好评价效果。

关键词: 锯材, 外观质量, 量化评价, 数字化, 评价模型

Abstract: [Objective] This paper proposes a method and technology for quantitative evaluation of the appearance quality of sawn timber, and explores the feasibility of digital detection and evaluation of the appearance quality of sawn timber in order to provide basic theoretical and technical supports for real-time online detection of appearance quality.[Method] An on-line detection system for surface defects of sawn timber, which consists a sealed darkroom, a light source, an industrial camera, etc., was established, and color images of the sample sawn timbers were collected under a stable light environment. Based on the image processing technology, the software experiment system was developed, which realized the detection and recognition of sawn timber defects. The detection and recognition rates of knot, hole and crack defects were 81.7%, 91.2% and 72.6%, respectively. The appearance quality evaluation model of knot, hole and crack was also established respectively. Based on these, a comprehensive quantitative evaluation method of appearance quality was proposed. The scientific value and feasibility of the method was verified by comparing experiments with national standards.[Result] By comparing the quantitative evaluation method with the grade index of sawn timber material, the linear correlation coefficient of the two is 0.85. The distribution of the comprehensive quantitative evaluation values corresponding to the grades of the sawn timber material grades 2 and 3 is relatively scattered, and the data between the grades is partially crossed. Besides, there is almost no crossover of the corresponding comprehensive quantitative evaluation value distribution between the other levels. By comparing with the grade index of sawn timber material, the linear correlation coefficient between the two is 0.88. The distribution of the comprehensive quantitative evaluation values corresponding to the grade 4 of the sawn timber material index level is relatively concentrated, and there is no data intersection with other grades. The timber material index grades are grade 1, grade 2, and grade 3. The distribution of the comprehensive quantitative evaluation values corresponding to the adjacent grades is relatively scattered, and the data between the grades is partially crossed. There is no intersection of data distribution between non-adjacent levels.[Conclusion] The research shows that the linear correlation between the comprehensive quantitative evaluation value and the grade of sawn timber material index determined, according to the relevant national standards, is relatively good. The linear correlation between the comprehensive quantitative evaluation value and the appearance quality requirements of the integrated timber board determined, according to the relevant national standards, is also relatively good. These lay the foundation for the digital detection and evaluation of the appearance quality of sawn timber. At the same time, by adjusting the relevant influence coefficient of the model, it can meet the needs of different tree species and different applications in order to achieve better evaluation result.

Key words: sawn timber, appearance quality, quantitative evaluation, digitization, evaluation model

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