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林业科学 ›› 2007, Vol. 43 ›› Issue (07): 67-73.doi: 10.11707/j.1001-7488.20070712

• 论文及研究报告 • 上一篇    下一篇

功能性共聚物偶联剂制备麦秸-回收LDPE复合材料的性能及其影响因子

王正1 王志玲2 任一萍1 郭文静1   

  1. 1.中国林业科学研究院木材工业研究所,北京100091;2.济南大学化学化工学院,济南250022
  • 收稿日期:2006-02-22 修回日期:1900-01-01 出版日期:2007-07-25 发布日期:2007-07-25

Properties and Influencing Factors of Wheat Straw-Recycled LDPE Composites with Coupling Agents of Functional Copolymers

Wang Zheng1,Wang Zhiling2,Ren Yiping1,Guo Wenjing1   

  1. 1. Research Institute of Wood Industry, CAF Beijing 100091; 2. College of Chemistry and Chemical Engineering,Jinan University Jinan 250022
  • Received:2006-02-22 Revised:1900-01-01 Online:2007-07-25 Published:2007-07-25

摘要:

以麦秸和回收低密度聚乙烯(LDPE)为原料,异氰酸酯和羟基丙烯酸酯共聚物乳液(PA)偶联剂,采用正交试验法研究高温模压工艺,制备高性能的麦秸-回收LDPE复合材料工艺因子对材料性能的影响。结果表明:1)游离异氰酸酯基(NCO)含量较高的异氰酸酯(PAPI)和羟基含量较高、玻璃化温度(Tg)较低的PA复合,可显著改善复合材料的内结合强度(IB)、2h沸水后内结合强度(2hWIB)、静曲强度(MOR)、弹性模量(MOE)和24h吸水厚度膨胀率(24hTS);2)异氰酸酯与PA的质量比30/70与70/30,对材料性能的影响不显著;3)偶联剂的用量在4.5%时,材料各性能指标较优;4)随LDPE比例的增加,IB和2hWIB显著增加,24hTS显著降低;5)复合材料IB、2hWIB、MOR和MOE值,随密度由0.85g·cm-3增至1.0g·cm-3而增加,但耐水性略有降低(24hTS增加);6)以4.5%的偶联剂(1.35%PAPI,3.65%PA4)制备的麦秸-回收LDPE复合材料,各性能指标均满足GB/T4897.7-2003规定的在潮湿状态下使用的增强结构用板要求。

关键词: 木-塑复合材料, 偶联剂, 异氰酸酯, 聚丙烯酸酯, 麦秸, 回收LDPE

Abstract:

The present study has shown that the composite of high quality could be successfully prepared using straw and recycled low density polyethene(LDPE)as main raw materials with isocyanates and hydroxyl acrylates copolymer emulsions(PA) synthesized as coupling agents,through the process of high temperature moulding.Influencing factors on properties of the composites were studied based on orthogonal experiments.The results showed that:1)Isocyanate of high free isocyanate groups content(PAPI), PA containing higher hydroxy content and lower glass transition temperature(Tg),could significantly improve the properties of composites,such as internal bonding strength(IB),IB of boiling water for 2 h later ( 2 hWIB),modulus of rupture(MOR),modulus of elasticity(MOE) and thickness expansion rate of water adsorbing for 24 h(24 hTS); 2)There were not significant effect on the properties of composites with 30/70 and 70/30 mass ratios of isocyanate to PA; 3)When 4.5% coupling agents were added,IB,2 hWIB,MOR,MOE and 24 hTS of corresponding conposites were better than others; 4)Increasing LDPE proportions in raw materials,IB,2 hWIB and water resistance of the composites inceased significantly; 5)IB,2 hWIB,MOR and MOE of composites improved with densities change form 0.85 to 1.0 g·cm-3 ,moreover water resistance decreases a little; 6)When 4.5% coupling agents(1.35% PAPI and 3.65% PA4) were added,the properties of the composite satisfied the standard GB/T 4897.7-2003 for heavy duty load bearing boards for use in humid conditions.

Key words: wood-plastic composite, coupling agent, isocyanate, acrylate, wheat straw, recycled LDPE