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林业科学 ›› 2022, Vol. 58 ›› Issue (12): 62-74.doi: 10.11707/j.1001-7488.20221207

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植树机挖穴机构动态性能分析与试验探究

刘九庆1,朱斌海1,杨春梅1,*,于航2   

  1. 1. 东北林业大学机电工程学院 哈尔滨 150040
    2. 中国林业科学研究院木材工业研究所 北京 100091
  • 收稿日期:2021-12-29 出版日期:2022-12-25 发布日期:2023-03-11
  • 通讯作者: 杨春梅

Dynamic Performance Analysis and Experimental Investigation of Hole Digging Mechanism of Tree Planting Machine

Jiuqing Liu1,Binhai Zhu1,Chunmei Yang1,*,Hang Yu2   

  1. 1. College of Mechanical and Electrical Engineering, Northeast Forestry University Harbin 150040
    2. Research Institute of Wood Industry, CAF Beijing 100091
  • Received:2021-12-29 Online:2022-12-25 Published:2023-03-11
  • Contact: Chunmei Yang

摘要:

目的: 基于现有机械化植树造林装备在造林质量、保持水土、保护已有植被、作业效率、作业能耗等方面存在缺陷导致地表破土面积大、作业简单粗放等问题,提出一种针对速生杨树等大苗栽植的串联双自由度植树机挖穴机构,实现连续动态行驶过程中间歇挖穴植树。方法: 按照造林技术规程,根据植树机挖穴机构运行规则建立串联多闭链机构的运动学模型;以行驶速度、浮动油缸运行速度和挖穴油缸运行速度为自变量,以坑穴形态主要参数为评价指标,开展基于ADAMS的单因素仿真试验;采用高速摄像分析系统对刀盘挖穴作业过程进行单循环动态拍摄,通过配套软件获取刀盘中心运动轨迹;开展田间试验研究,以仿真试验中各因素为自变量,以植树坑穴上端纵长、坑穴上部前倾角、坑穴上部后倾角为响应值,应用三维光学相位检测技术和Box-Behnken进行中心组合试验设计,分析各因素间交互作用;应用Design-Expert的优化求解器进行优化准则下的求解。结果: 1) 坑穴上端纵长和坑穴倾角随行驶速度增加而增大;浮动油缸运行速度对坑穴前倾角、坑穴上部前倾角和坑穴上端纵长影响较大,对坑穴上部后倾角影响不明显;坑穴形态各参数随挖穴油缸运行速度增加而减小;坑穴前倾角明显大于后倾角,自变量变化对坑穴底部纵长几乎无影响;浮动油缸运行速度对坑穴上端纵长变化的贡献最大,挖穴油缸运行速度的影响次之。2) 高速摄像分析显示,挖穴刀盘运动轨迹与仿真轨迹一致,挖穴机构具备减速挖穴特性且当坑穴上部后倾角较小时发生明显回土现象。3) 建立试验目标的回归模型,各因素对响应值的交互作用与方差分析一致;优化求解显示,最佳作业参数为行驶速度108 mm·s-1、浮动油缸运行速度19 mm·s-1、挖穴油缸运行速度80 mm·s-1;验证试验结果表明,坑穴上端纵长均值为669 mm、坑穴上部前倾角为33.1°、坑穴上部后倾角为24.5°,各项指标均满足造林规程要求。结论: 植树机挖穴机构各项指标均满足造林技术规程相关要求,本研究结论可为开展大苗机械化造林提供一种新方法,为生态植树机开发提供参考。

关键词: 植树机, 挖穴机构, 运动学仿真, 动态性能

Abstract:

Objective: China's mechanized afforestation equipment was often ignored in soil and water conservation, vegetation protection and operation energy consumption, resulting in large surface soil breaking area, simple and extensive operation and other problems. This paper proposed a series 2-DOF tree planting and digging mechanism for big seedlings, which could realize continuous dynamic driving and interrupt digging hole afforestation. Method: According to the afforestation technical regulations and the mechanism motion rules, the kinematic model of series multi closed chain mechanism was established. Taking the driving speed, the running speed of floating cylinder and the running speed of digging cylinder as independent variables and aiming at five indexes to evaluate the shape of hole, the single factor motion performance simulation test based on ADAMS software was carried out. The motion track of digging parts was analyzed by high-speed photography. Based on the simulation test results, the field experimental research was carried out. Taking the factors in the simulation test as independent variables and taking longitudinal length of the upper end of the planting hole, the front inclination angle of the upper part of the hole and the rear inclination angle of the upper part of the hole as response values. Using three dimensional optical phase measurement technology and Box-Behnken were used for central composite design, and the interaction between various factors was analyzed. The optimization solver in Design-Expert software was used to solve the problem under the optimization criterion. Result: 1) The longitudinal length of the upper part of the hole and the inclination angle of the hole increased with the increase of the driving speed. Effect of floating cylinder running speed on the front inclination angle α, the front inclination angle of upper part of the hole αㄥ, the longitudinal length of the upper part of the hole had a great influence, and had no obvious influence on the rear inclination angle. The parameters of hole shape decreased with the increase of the running speed of digging cylinder. In the experiment, the front inclination angle of the hole was significantly greater than the rear inclination angle, and the change of independent variable had little effect on the longitudinal length of the bottom of the hole. The running speed of floating cylinder had the greatest contribution to change the longitudinal length of the upper part of the hole, followed by the running speed of digging cylinder. 2) The high-speed photography analysis result showed that the motion trajectory of the digging cutter head was consistent with the simulation trajectory, the mechanism had the characteristics of deceleration digging, and the obvious soil return phenomenon occured at the rear of the hole when the inclination angle was small. 3) The regression model of the test target was established, and the interaction of various factors on the response value was consistent with the analysis of variance. The optimization solution showed that the best operating parameters were the driving speed of 108 mm·s-1, the running speed of floating cylinder of 19 mm·s-1 and the running speed of digging cylinder of 80 mm·s-1. The verification test showed that the longitudinal length of the upper part of the hole L1 was 669 mm and the rake angle of the upper part of the hole α′ was 33.1°, and the caster angle of the upper part of the hole β′ was 24.5°. Conclusion: All indexes met the relevant requirements of afforestation regulations. This study provides a new method for big seedling mechanized afforestation and a reference for the development of ecoplanter.

Key words: tree planter, digging mechanism, kinematics simulation, experiments

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