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林业科学 ›› 2017, Vol. 53 ›› Issue (9): 151-156.doi: 10.11707/j.1001-7488.20170918

• 研究简报 • 上一篇    

纳秒脉冲激光切削木材的理论与试验

杨春梅, 路遥, 马岩, 任长清, 白岩, 曹方迪   

  1. 东北林业大学林业与木工机械技术工程中心 哈尔滨 150040
  • 收稿日期:2016-02-29 修回日期:2016-06-27 出版日期:2017-09-25 发布日期:2017-10-24
  • 基金资助:
    中央高校基本科研业务费专项资金(2572015DB02);黑龙江省自然科学基金项目(C2016013)。

Theoretical and Experimental Study on the Cutting of Wood by Nanosecond Pulse Laser

Yang Chunmei, Lu Yao, Ma Yan, Ren Changqing, Bai Yan, Cao Fangdi   

  1. Forestry and Wood Mechanical Engineering Technology Center, Northeast Forestry University Harbin 150040
  • Received:2016-02-29 Revised:2016-06-27 Online:2017-09-25 Published:2017-10-24

摘要: [目的]对微米纤维形成过程进行定性分析,本着节能降耗原则,提出纳秒激光加工法加工微米木纤维的切削理论;对微米纤维表面细胞壁进行爆裂试验,得出木材表面细胞壁等效切削力所消耗的功率。[方法]采用扫描电镜(SEM)法研究微米木纤维灼烧变形。通过激光加热和切削,沿着细胞裂解纹理对木材表面细胞内的组织液进行加热,细胞内的组织液随之气化,组织液瞬间气化使得细胞体积迅速膨胀,内部压力骤升,进而导致细胞壁爆裂,形成毛刺状的纤维丝,利用激光切割头沿木材纹理方向将木材切削成微纳米细丝。通过对纤维加工的功耗分析,将细胞学、超精加工理论、纤维学等一系列现代分析手段运用到木纤维的形成过程中,提出激光微米木纤维切削的概念和细胞裂解能力的计算方法。[结果]通过激光器对微米木纤维的切削,从微观角度得到了细胞壁切削过程中等效切削力和切削功率的公式。随着频率增加,对试件的灼烧程度依次增强,所产生的裂纹和沟槽更加密集和加深。所产生的绝对温升较大,试样产生滑移的沟槽面现象,绝对温升ΔT=∫0εfβσ)/(ρCm)dε。[结论]利用激光对微米木纤维的能量方程对微米木纤维的等效切削力和切削功率公式进行推导,阐明了微米木纤维灼烧过程中纤维受力情况和相应的参数关系,从而将激光切削微米木纤维研究上升到对细胞裂解能力的微观结构研究中,并通过对纤维产生和等效切削力变化的分析,提出了沿木材表面纵向激光加热的方式爆裂细胞壁的节能降耗观点。借助Drescher的精密理论,构建了微纳米木纤维的力学模型,并推导出细胞壁切削功率的理论计算公式。以水曲柳为示例进行木材表面细胞壁爆裂试验,对微米木纤维的加工细胞壁切削功率进行计算,可以加工出质量较高的微米级长丝木纤维,为我国微纳米木纤维的应用和推广奠定了理论基础。

关键词: 纳秒激光, 微米木纤维, 扫描电镜(SEM), 绝对温升

Abstract: [Objective] In this paper, based on the qualitative analysis of the formation process of micro fiber, the cutting theory of micron wood fiber processed by nanosecond laser processing was presented in the light of the principle of energy saving and consumption reduction. Through the experimental study of cell wall cracking on the surface of micro fiber, the power consumed by the cell wall was obtained.[Method] Scanning electron microscopy (SEM)method was used to study the deformation of burning. Based on laser heating and cutting, along the cell texture heating the wood tissue fluid, the tissue fluid within cells was gasificated and the cell expanded rapidly, internal pressure soared, leading to cell wall burst, then obtained the burr shaped fiber. At last,the micro/nano filaments were cut along the wood grain direction by laser cutting head. Through the analysis of power consumption of fiber processing, a series of modern analysis methods consisting of cytology, ultra precision machining theory, fiber and so on were applied to wood fibers formed in the process, and puts forward the calculation method of micron wood fiber laser cutting and the concept of cell lysis ability.[Result] The formula of equivalent cutting force and cutting power was obtained from the micro angle of the cell wall by means of the laser to the cutting of the micron wood fiber. With increasing frequency, degree of the burning in turn enhanced, the resulting cracks and grooves more intensive and deepened. The absolute temperature rise was large, and the surface of the specimen was produced by the slip. Absolute temperature rise was calcutaled by ΔT=∫0εf(βσ)/(ρCm)dε.[Conclusion] Using laser to the micron meter wooden fiber energy equation to of micron wood fiber equivalent cutting force and cutting power formula derivation, and clarify the loading force of fiber in the micron wood fiber burning process and the corresponding parameters. Therefore,this study focused on the microstructure of cell lysis ability during laser cutting of micron wood fiber, through the analysis of fiber production and equivalent cutting force change, and put forward the way that along the wood surface using longitudinal laser heating burst the cell wall could save the energy consumption. The surface cracking mechanism of micro nano wood fiber cell wall were analyzed by the physical and mathematical formula derivation based on the Drescher fine close theory, the mechanics model of micro nano wood fiber was built and the cell wall cutting power calculation formula were derived. Using Fraxinus mandshurica as example to carry out wood cell wall surface burst experiment, for the micron wood fiber processing, the cutting power of cell wall was calculated and the high quality of micron size filament wood fiber was produced. This study provided the important theory basis for the application and promotion of China's micro nano wood fiber.

Key words: nanosecond laser, micron wood fiber, scanning electron microscope (SEM), absolute temperature rise

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