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林业科学 ›› 2017, Vol. 53 ›› Issue (1): 128-134.doi: 10.11707/j.1001-7488.20170116

• 研究简报 • 上一篇    

基于木橡胶主簧的新型半主动式液压悬置在汽车上的应用

杨杭旭1, 马岩2, 孙巍3   

  1. 1. 金华职业技术学院 金华 321017;
    2. 东北林业大学林业与木工机械工程技术中心 哈尔滨 150040;
    3. 一汽大众汽车有限公司 长春 130013
  • 收稿日期:2015-09-10 修回日期:2016-02-03 出版日期:2017-01-25 发布日期:2017-03-03
  • 基金资助:
    国家自然科学基金项目(31170517);浙江省科学技术厅2014年公益技术研究工业项目(2014C31013)。

Application of the New Type Semi-Active Hydraulic Mount on the Vehicle Based on the Main Spring of Wood Rubber

Yang Hangxu1, Ma Yan2, Sun Wei3   

  1. 1. Jinhua Polytechnic Jinhua 321017;
    2. Forestry and Woodworking Machinery Engineering Technology Center, Northeast Forestry University Harbin 150040;
    3. Faw-Volkswagen Automotive Co.Ltd Changchun 130013
  • Received:2015-09-10 Revised:2016-02-03 Online:2017-01-25 Published:2017-03-03

摘要: [目的] 针对目前汽车半主动式液压悬置主要隔振元件——橡胶主簧(其材料主要是传统橡胶)存在的隔振效果不理想、易老化、隔音效果不好等缺点,基于木橡胶理论,提出用木橡胶主簧代替液压悬置中的橡胶主簧,并在一款常用的半主动汽车悬置上进行结构建模、软件仿真及样品试验,为木质纤维材料在汽车发动机减振领域的应用提供技术支持。[方法] 选用小兴安岭产密度0.439 g·cm-3、含水率12%~15%的红松作为木橡胶主簧材质,借助东北林业大学林业与机械工程技术中心设计的厚度均在86 μm以下的木纤维,使其平均厚度达到50 μm左右,将其揉丝、加工制作后应用到半主动液压悬置的主簧上。运用键合图理论建立半主动液压悬置的键合图模型和数学模型,在Matlab/Simulink软件中根据推导的状态方程仿真计算悬置的动特性,并将仿真结果与试验数据进行比较。[结果] 在0~30 Hz的低频范围内,液压悬置的动刚度变化在仿真及试验结果中高度一致,参数几乎相同,阻尼滞后角的变化趋势也是如此;在30~200 Hz的高频范围内,液压悬置的动刚度在仿真及试验结果中数值接近,阻尼滞后角的数值变化趋势有一定不同。[结论] 1)通过对木橡胶主簧半主动液压悬置的试验与建模仿真分析,木纤维橡胶材料作为半主动液压悬置的隔振材料完全可行,利用键合图数学模型研究悬置的隔振是合理的,尤其对于低频隔振特性预测十分准确,低频隔振仿真分析是悬置设计的必要环节;2)应用键合图方法对木橡胶主簧半主动液压悬置系统进行建模仿真是可行的,对所建模型的仿真与试验结果很好地证明了这一点;3)在高频段内虽然动刚度在仿真与试验结果中接近,但阻尼滞后角的变化趋势却有一定不同,说明本文所建的基于木橡胶主簧的液压悬置模型对悬置系统高频段范围内的动态特性研究存在一定局限性。

关键词: 木橡胶, 主簧, 键合图, 半主动, 液压悬置

Abstract: [Objective] In view of the main vibration isolation element on the car-rubber spring (the material is the traditional rubber), there are lots of disadvantages such as vibration isolation effect is not ideal, easy aging and sound insulation effect is not good, etc. Based on the theory of wood rubber, the rubber spring in the hydraulic suspension was put forward, and the structure modeling, software simulation and sample experiment were carried out in a commonly used semi active vehicle suspension, which can provide technical support for the application of the wood fiber material in automobile engine vibration reduction.[Method] In specific wood rubber spring material selection, the Korean pine cut from Xiaoxing'an Mountains was used, the density was 0.439 g·cm-3 and moisture content was 12%-15%. Using the microns long filament cutting machine of forestry and mechanical engineering technology center in Northeast Forestry University, the thickness of wood fiber below 86 μm was cut and the average thickness reached about 50 μm. Then rubbing filaments and the manufacture product was applied on the main spring of semi active hydraulic mount device. The bond graph model and mathematical model of the semi-active hydraulic mount was established based on the bond graph theory. The simulation results obtained by Matlab/Simulink simulation tool were compared with the state equation of bond graph.[Result] In the low frequency range of 0-30 Hz, the dynamic stiffness of the hydraulic mount was highly consistent with the results of simulation and experiment, and the change trend of the damping lag angle was almost the same. In the high frequency range of 30-200 Hz, the dynamic stiffness of the hydraulic mount was similar to that of the simulation and the experimental results, however, the values of the damping lag angle were showed different.[Conclusion] 1) The application of wood rubber materials on the main spring of semi active hydraulic mount was completely feasible. The analysis of the vibration isolation characteristics of wood fiber rubber material was reliable, especially for the low frequency vibration isolation simulation. 2) Using bond graph method, the modeling and simulation of semi active hydraulic mount system of the main spring were feasible, and the simulation and test results of the model were good. 3) In the high frequency range, the simulation results were consistent with the experimental results, but some errors in the damping lag angle were found.

Key words: wood rubber, main spring, bond graph, semi-active, hydraulic mount

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