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林业科学 ›› 2013, Vol. 49 ›› Issue (3): 116-121.doi: 10.11707/j.1001-7488.20130316

• 论文 • 上一篇    下一篇

集装箱底板用竹基纤维复合制造技术

余养伦, 孟凡丹, 于文吉   

  1. 中国林业科学研究院木材工业研究所 国家林业局木材科学与技术重点实验室 北京 100091
  • 收稿日期:2012-05-10 修回日期:2012-06-08 出版日期:2013-03-25 发布日期:2013-03-25
  • 通讯作者: 于文吉

Manufacturing Technology of Bamboo-Fiber Based Composites Used as Container Flooring

Yu Yanglun, Meng Fandan, Yu Wenji   

  1. Key Laboratory of Wood Science and Technology of State Forestry Administration Research Institute of Wood Industry, CAF Beijing 100091
  • Received:2012-05-10 Revised:2012-06-08 Online:2013-03-25 Published:2013-03-25

摘要: 以毛竹和绿竹为原料,酚醛树脂为胶黏剂,采用点裂和线裂纤维分离技术,将半圆竹筒分离形成由竹纤维束组成的网状结构的纤维化单板,经过工艺和结构设计,制造竹基纤维复合集装箱底板,并与传统阿必通、竹木和竹篾全竹集装箱底板的性能进行对比分析。结果表明:在不去竹青和竹黄的条件下,采用合理的结构和工艺制造的竹基纤维复合材料,性能达到或超过GB/T 19536-2004《集装箱底板用胶合板》标准规定的各项指标要求,其综合性能超过传统阿必通、竹木和竹篾全竹集装箱底板。采用纤维化单板,可改变传统竹条和竹篾的单元结构,既简化加工过程,提高竹材的利用率和生产效率,竹材一次利用率达到90%以上,竹基纤维复合集装箱底板是一种新型的高效利用的集装箱底板。

关键词: 纤维化竹单板, 竹基纤维复合材料, 集装箱底板

Abstract: The bamboo-based fiber composite container flooring was made of bamboo fibrous veneer, where a series of dotted and/or linear shaped cracks were formed on the cylinder wall of a semicircular bamboo tube so as to form a netty structural bamboo fibrous veneer which was composed of interlaced fiber bundles, using the moso bamboo and D.O. bamboo as raw material and phenolic-formaldehyde as adhesive and then was contrasted and analyzed with traditional container flooring such as Apitong plywood, bamboo-wood composite plywood and sliver plybamboo. The results show that the physical and mechanical properties of bamboo-based fiber composites can meet or exceed the requirement of the plywood for container flooring reference to the national standard GB/T 19536-2004 without moving the outer and inner layer of bamboo through the rational structure and process design. The properties of bamboo-fiber based composites exceed that of Apitong plywood, bamboo-wood composite plywood and sliver plybamboo. The split bamboo tube is fluffed directly to make the bamboo fibrous veneer with the outer and inner layer of bamboo, which change the traditional component units structure of bamboo-based panel such as bamboo strips and bamboo sliver, so that the unavailable big-sized cluster bamboo in the existing technology can be fully used, and the process is easier, and the production efficiency is higher.

Key words: bamboo fibrous veneer, bamboo-based fiber composites, container flooring

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